View Contact Info. With concrete floor repairs, there are three types of repairs that are the most common; surface cracks, pitting and spalling of concrete - this requires more effort but equally as repairable as surface cracks. This is typically due to a chemical reaction between cement-based concrete and some types of hardcore which contain sulphate (i.e. Our flagship expansion joint sealant. Whilst primers are indeed used for priming and sealing a floor prior to the application of a coloured top coat, a primer can, in fact, be also be used as a sealer coat and will take an extremely lot of wear and tear by itself. Pay special attention to the corners, where insects and mold tend to live. It's about 9 months since the work was completed and we've noticed gaps appearing under the skirting boards in the extension and where the old building meets the extension, i.e. Often caused by constant wear and tear, concrete floors end up becoming rough and difficult to clean. To allow damp floors to dry out naturally, remove carpets and floor coverings. Country: In one corner of a room, the floor has dropped 15mm extending to none about 5ft away either side. If heat is needed, then a blow torch or hot air gun (even a hair dryer) can be used to dry the surface. In order to best repair an expansion joint, use joint sealant material that will easily withstand the wear and tear of the typical machinery and tractors used in grain stores. If your sloping floor is caused by improper installation of the floor itself, you may be able to simply get the floor pulled up and installed again the right way or put down an entirely different floor. A pourable ultra low viscosity twin pack epoxy designed to penetrate well into the crack, curing far harder than the original concrete! However, it is recommended not to use products that are fast curing on deep and large areas, as the heat caused will simply crack the repairs. This causes the concrete floor to expand and push upwards, crack and bulge like a small mound. If the dampness is coming up through joints or cracks, it is important that the void is completely dry before filling. the new floor has dropped, currently at about 1cm drop. This age-old method worked by allowing moisture from the ground to evaporate out via joints between the tiles. ‘Parquet’ flooring refers to small blocks of solid wood, such as oak or maple, laid in a geometrical pattern. A benefit this as a solution is that it can be applied to a damp (but not soaking wet) surface. Cold floors can also attract condensation as warm moist air and steam condenses, particularly in kitchens and bathrooms. The small pantry cupboard adjoining my kitchen has a concrete floor. In old homes, solid floors laid on bare soil need to ‘breathe’ so any moisture can evaporate. Homebuilding is part of Future plc, an international media group and leading digital publisher. iPhone 5s, iOS 7.1.2 Posted on Jul 11, 2016 7:02 AM. A less cold surface covering, such as wood flooring, can be placed over a layer of rigid insulation material to make the surface warmer (although raised floor heights may necessitate adjustments to units and fittings, etc.). While rare, another problem for existing homes built on clay subsoil can occur when the excavation for the floor slab was not sufficiently deep. If you have a vinyl floor, you may be able to install your flooring directly on top of it. If your floor has dropped it is not your foundations it is the floor itself that has moved. Dampness can be experienced anywhere over the area but is mostly found emanating from expansion joint and cracks, or around the perimeter of the building where the dampness is either tracking through the concrete from the outside or is coming through the external walls. To bring out the colour of old stone flags or clay tiles, simply apply a smear of beeswax. If the floor becomes badly cracked, it is possible to patch, grind, and refinish the floor to restore its sheen. All rights reserved. A suitable resin is able to easily fill unwanted dips and grooves. While the first floors of period homes generally feature some form of timber joist and board construction, ground floors have traditionally consisted of lime-based ground floor slabs or tiles laid straight onto soil. Visit our corporate site. Get the latest news, expert advice and product inspiration straight to your inbox. Peel up the masking tape and just as it has started to cure, run a knife blade along the surface cutting off any excess material. However, the most common solid floor finish was plain quarry tiles held in place on a bed of lime mortar, and most are still going strong today. This isolates the slab below from any floor covering applied above. It is important that you do not leave it too long before cutting off the excess as after the resin has fully cured, this will be a lot harder to achieve. The main cause of more pronounced sinking, however, is poor compaction of the original hardcore prior to it being covered in concrete. This can be mixed in quantities as little or as much as you need. Telltale Signs: Cracks in the concrete floor; Floors dropping and separating from the walls, forming a gap between the floor and wall. In the 1960s, multi-storey and system built housing was often built with concrete floors. In Victorian times, suspended timbers tended to be used in most rooms, but rudimentary solid floors were still popular in areas such as kitchens and hallways. Future Publishing Limited Quay House, The Ambury, Abrasive cleaning methods, such as rubbing with scouring powder, should be avoided. Concrete floors can be susceptible to settling and cracking over time, and this is a more frequent problem when an existing structural slab has adapted to a finished residential flooring surface—such as when a basement or loft condo has been converted to living space. This can have an impact on surrounding walls, too. Hall Brothers Contracting Inc. Glencoe, MO. It’s surprising to note that damp-proof membranes (DPMs) embedded within solid floors did not become a Building Regulations requirement until as late as 1967. One solution is to take up the tiles, stone or parquet or timber and dig out the floor to a level that will allow for insulation, a damp-proof membrane, concrete and your new floor covering. Thank you for signing up to Homebuilding. It does have the ability to shrink and expand with temperature, however, it cracks as a result. It does have the ability to shrink and expand with temperature, however, it cracks as a result. If the problem is acute but localised, concrete can be pumped into the gaps that have formed in the floor by ‘pressure grouting’ through holes at 1m spacings in the slab — an expensive, specialist job. With this, it is important to know that the sub-base must not be poor or unstable, or this could render any crack filling exercise as time wasted. Old floors come in many forms — which can mean a variety of problems. Again, although not common, concrete floors can also be prone to ‘bulging’. Your concrete slab floor is showing signs of sinking, sagging, or settling. Stained or wet concrete – If your concrete is old and used, chances are some oil, chemicals and water have been spilled on it. Some common causes of cracking include thermal contraction, subgrade settlement, drying shrinkage, external or internal restraint to shortening, and … The weight of an egg is the gravitational force exerted by the Earth on the egg, and is typically 0.6 newtons for an egg having a mass of 60 grams. BA1 1UA. I dropped my iPhone 5, OS7.1.2, face down on concrete and now it won't light up; screen is gray & can't see any icons, like apps. The mixture should be … Allow us to show you previous designs in which we have created. WHY APPLY A CONCRETE COATING TO YOUR FLOOR? After heavy rain the floor is damp to the touch. These can usually be prised out with a knife and relaid in fresh lime mortar. This is why it is important to have expansion joints built in to allow for this cracking. Once exposed it can take several weeks for floors to fully dry out; loose rugs made from natural fibres like wool, cotton or jute are well suited to allow air to circulate. from old clinker from fireplaces, colliery shale from mining or power station waste), used from the mid century up until the 1970s. Regular concrete is porous and absorbs those liquids, sometimes creating stains and always adding moisture to the concrete. Reply I have this question too (35) I have this question too Me too (35) Me too. Ideally such covering should be replaced with a natural breathable floor, or quarry tiles bedded in lime mortar should be reinstated. A severely dropped and/or cracked floor slab may need digging up and completely re-laying. If you have an existing concrete floor, or newly laid floor slab with minimal levels of damp, you can lay a slimline floor membrane over the top and lap it up the walls or a 1200 gauge DPM. Simply ensure that the surface is clean and dry and pour the resin into the joint, leaving the surface nice and flush. Bath Concrete floors crack - pure and simple. If you've noticed moisture appearing on the concrete in your basement or have some bare concrete in your home you'd like to cover easily and cheaply, vinyl plank flooring could be the thing you are looking for. Your floor may be cracking, or the walls may be separating from the floor below or ceiling above. Whether concrete or stone and wood laid over earth, old solid floors can be subject to a number of ailments. Unevenness, cracked floor tiles, floors that sound hollow when stamped on, doors that stick, gaps below skirtings and/or humping to the floor in localised areas, are all signs of problems to the concrete ground floor slab beneath. Remove all baseboards to create the appropriate gap at the floor edges for expansion, as recommended by the manufacturer. In shops and factories, the sharp particles of concrete dust not only put the workers at risk but also damage machinery, which is much tougher than human lungs. In most cases a sinking floor is isolated to the concrete slab set within a building’s structural walls. Equipment for conveying concrete should be of such size and design as to ensure a practically continuous flow of concrete during depositing without segregation of materials considering the size of the j… But while concrete floors are in vogue, people who live on them can suffer from a number of health problems resulting from exposure to concrete and the lack of shock absorbency they provide. Extremely tough (protecting the shoulders of the joint), but still flexible to allow expansion and contraction. MAKE SURE YOU CHECK YOUR ROOF FOR SNOW DAMAGE. The most common problem is where the odd tile has come loose or is broken. The Health Risks of Concrete Dust. You need to jack it higher to slip the packer in then lower the jack when inserted. Then, mix the repair mortar and scoop it into the hole. If the crack is located in one area and it extends across only a single … Copper pipes, such as those serving radiators, embedded in concrete floors are very prone to corrosion and leakage unless protected with tape or run within ducts. Call us now: 0800 980 0852 / 01234 846400. Before any concrete is placed the entire placing, programme consisting of equipment, layout, proposed procedures and methods is planned and no concrete is placed until formwork is inspected and found suitable for placement. Incredibly strong epoxy concrete floor repair (70N/mm2). Check clearance at the doorways. (The walls are in fact dry at the base. Concrete flooring has always been a specialty of our professional expertise. External ground levels should be at least 200mm lower than the indoor floor level, and should slope away from the walls to disperse surface water away from the building. Precast concrete construction . This is what the joists and beams rest on. Plasterboard sheet ceilings were fixed to timber battens secured to the concrete ceiling. Tile Received a Sharp Blow. Today, new solid floors are far more substantial, typically comprising 150mm of compacted hardcore, 50mm of sand, a polythene sheet DPM, 100mm of concrete, then around 100mm of insulation plus a 60mm screed — in total, more than 450mm thick. In which case, replacing a Victorian tiled hallway of 1.5m wide by 4m long (6m²) on an existing screed – using 15cm² tiles laid in a classic ‘chequerboard’ Ennerdale pattern – will cost in the region of £1,300. If it was an inch or less a concrete resurfacing compound could be used. The only difference in height between the original wall/slab contact point and the cured slab would be the slight shrinkage in the thickness of the slab itself. There are still some spots that are not “perfect”, but has nothing to do with the self-leveling concrete, just more of the fact it is an old home. For cracks that are 0.1mm - 10mm, we recommend using the Internal Crackfiller. And this wasn’t just the case in new builds of the mid to late 20th century, as many old rudimentary floors in existing homes were dug up and replaced with concrete. The Victorians developed floor tiling into an art form, with exotically patterned geometric and decorative encaustic tiles. Please refresh the page and try again. THE NO.1 SITE FOR SELF BUILDERS AND HOME EXTENDERS, Smart Home Gadgets: Make Big Savings Right Now, Structural Insulated Panels: Everything You Need to Know, Power Tools Sale: Amazing Deals on Drills, Lawnmowers and More, Loft Conversion Ideas: 15 Ways to Design Your Space. Last week I made a concrete subfloor leveling in the living room which connected with a long hallway. Non-cementitious products can also be used, however, this is not as strong. In some old homes, the original decorative tiles may well be beyond repair. Fortunately, patching damaged concrete is an easy task. This can then be troweled into. If you would like a brochure or some samples please fill in this form and they will be with you shortly. Maintenance One issue which can impact on solid floors is screed failure (as seen at the top of the page). If the floor has dropped along the side then check your stumps. This has also moved kitchen units etc that sit on the floor and also attached to the wall If damp is penetrating through, we normally find it is only around maybe the first 3-400mm, and in such circumstances, we advise to coat say a metre-wide strip around the perimeter. You must have JavaScript enabled in your browser to utilize the functionality of this website. An incredibly strong pourable, fast setting resin that will achieve the full strength of concrete (40N/mm) in only 2 hours! A wet floor surface, damp found beneath the surface of vinyl flooring, lifting or cracked floor tiles, and/or tiles that sound hollow as you step on them — all can be signs that damp is having an impact on your solid floor. These can be carefully jacked up and packed with timbers (make sure they are white ant treated). For … It is not a material that stretches or bends without breaking. If the settlement is not excessive, the simplest solution is to lay a self-levelling screed over the existing surface. The floors are, however, prone to a surprising array of afflictions — indeed, until quite recently, solid floors were one of the largest areas for claims under new-build NHBC warranties. No, it takes much more force to break an egg. However, smothering them with impermeable floor coverings, such as vinyl, will trap this ‘perspiration’. Start by chiseling and cleaning the cracked area so the mortar bonds better. If this is the case, Geobear can stabilise and in most cases lift the floor back up. If the problem is acute but localised, concrete can be pumped into the gaps that have formed in the floor by ‘pressure grouting’ through holes at 1m spacings in the slab — an expensive, specialist job. To deal with condensation, new extractor fans can help disperse humid air and improve ventilation. On the plus side, concrete isn’t going to rot, so the odd spot of damp in the vicinity shouldn’t be a major problem. Leaking or corroded pipework can be replaced with new pipework surface-run along walls (to minimise damage and need to dig up the floor, the old disconnected pipes can be left buried in situ). You have a vinyl floor, should be reinstated hot asphalt bitumen adhesive a! Everything you need porous and absorbs those liquids, sometimes creating stains and always moisture... Clean and dry and pour the resin just slightly proud of the concrete, the simplest solution is that can... 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A strength that is well below floor level epoxy flooring and then dries slowly! Expert advice and product inspiration straight to your inbox and an easy 1:1 mix ratio means waste. Stronger that the void is completely dry before filling strong pourable, setting. These encourage expansion to occur along the groves instead of across the surface is clean and dry and pour resin!, sagging, or the walls may be separating from the Edwardian period.! Puddles of primer to the touch you don ’ t even have to install a new sub-floor create. Parquet ’ flooring refers to small blocks of solid wood, such as vinyl, will trap this ‘ ’. More force to break an egg small pantry cupboard adjoining my kitchen has a floor... Limited Quay house, the floor to expand and push upwards, crack and bulge a. It being covered in concrete only 2 hours is sound, and dropped objects can all damage concrete...
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